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Mike's Van Build Podcast: Ep. 9
The Grand Reveal – Mike’s Finished Adventure Van After months of planning, building, and dreaming, the van is finally complete. In the finale of Mike’s Van Build Podcast, we join Mike inside his fully finished camper van — a rolling home that perfectly blends craftsmanship, creativity, and comfort. What started as an empty cargo shell is now an adventure-ready rig, designed for two and dialed in for years of travel ahead. The Big Moment Mike and Amy arrived at Site Seven for the long-awaited pickup — greeted by their new van shining under the shop lights, awning extended, and every feature in place. The reaction said it all: pure excitement and gratitude as months of vision came to life. The reveal was more than just emotional, as it showed what’s possible when design, collaboration, and expertise meet. From fabrics and trim to lighting and cabinetry, every detail reflected the thoughtful planning that defined this build. What’s Inside Now that the van’s been tested on several short trips, the results are in — and everything works beautifully. Fold-out Bed System: Converts from a single to a queen in seconds, offering flexibility for solo trips or weekends for two. Dual Bench Seating: Designed for both dining and lounging, with smart access to hidden storage and electrical components. Upgraded Electrical System: The secondary alternator delivers impressive off-grid performance, recharging batteries quickly on the road. Functional Kitchen Design: A recessed faucet, removable butcher block cover, and durable countertop make the space easy to use and maintain. Lighting & Controls: Gorgeous ceiling panels, dimmable LED lighting, and touchscreen controls bring a modern, cohesive feel to the interior. Every inch of the space is purposeful — practical for adventure, comfortable for everyday use, and adaptable for the unknowns ahead. Built for Real Life Beyond comfort, the van is built for action. The upgraded suspension smooths rough roads, while the manual awning and exterior lighting make camp setup effortless. The bike rack, exterior shower, and smart garage layout let Mike and Amy haul gear, wash up, and store essentials without compromise. Even better — the same space doubles as a cargo hauler. Within a week of pickup, the van had already been used for garden projects, carrying lumber, plants, and even a small tree. Ready for the Road Ahead Mike and Amy’s first big adventure was a North Carolina waterfall loop, followed by camping trips and music festivals this fall. The van will serve as their home base, retreat, and workspace while they travel — powered by Starlink and packed with everything they need to hit the road. Their biggest takeaway from the build processes are to know your builder, test your design ideas, and take time to plan before you buy parts or make big decisions. Key Products Featured in Episode 9 Secondary Alternator Wakespeed Regulator Victron Energy Power System Fiamma Manual Awning Starlink Roof Mount Webasto Heater with Smart Temp Controller 3.0 The van is complete — but the journey continues. Follow along on YouTube or wherever you listen to podcasts as Mike takes his new rig on the open road. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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Mike's Van Build Podcast: Ep. 8
Building for Two – Designing a Camper Van That Works for a Couple Living small takes teamwork. In Episode 8 of Mike’s Van Build Podcast, we explore what it means to design a camper van for two people — balancing comfort, personal space, and function while keeping that signature “home on wheels” feeling. This episode brings a fresh perspective on not just how a van is built, but how it’s shared. Living Together in a Tiny Space When two people travel together, every square inch matters. After years of adventures — from tiny cabins to multiple vans — Mike and Amy learned what works for them and what doesn’t. The new build emphasizes efficiency with a fold-up bed that creates instant living space, hidden benches instead of bulky furniture, and smart storage so everything tucks neatly away. It’s not about having more things — it’s about making sure everything serves a purpose and contributes to daily flow. The “Home” Feeling For them, comfort isn’t about luxury — it’s about warmth. They chose layered textures, bold colors, and soft lighting to make the van feel lived-in and personal. Multiple windows bring in sunlight, while dimmable, warm-white lights set the evening mood. Everything from the countertops to the upholstery was selected to feel cozy, not clinical. As they described it, the goal was simply to open the door and instantly feel, “We’re home.” Smart Design for Real Life A key theme in this episode is designing around how they actually live. They ditched the built-in stove for a portable propane cooktop, cook mostly outdoors under the awning, and freed up counter space for food prep. Instead of a fixed table, they added removable surfaces and multi-use benches that can switch between dining, working, and relaxing. Even the decision to skip a traditional bathroom was intentional — reclaiming that space for storage and daily living instead. Lessons for Other Vanlife Couples Their advice for anyone building a van with a partner is to decide early on what truly matters. Choose three or four “non-negotiables” — the things you can’t live without — and design around them. Everything else can flex. Designing for two isn’t about compromise; it’s about creating a rhythm that lets you travel in sync. Key Features Highlighted in Episode 8 Fold-up bed for flexible living space Dual bench seating with removable table Textured fabrics and warm colors for comfort Dimmable LED lighting throughout Portable propane stove and exterior cook setup Oversized windows for natural light Thoughtful storage solutions Ready to ride along?Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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Mike's Van Build Podcast: Ep. 7
Outfitting the Outside – Essential Exterior Mods for Mike’s Sprinter Van Conversion When it comes to a camper van conversion, the exterior is just as important as the interior. In Episode 7 of Mike’s Van Build Podcast, we’re focusing on the exterior upgrades that transform a stock Mercedes Sprinter into a road-ready adventure van. From custom roof racks and solar panels to ladders, awnings, and off-road tires, Mike’s rig is built to handle vanlife in every season. Custom Roof Rack & Solar Power The roof is prime real estate in any Sprinter van build. Mike’s van features a Site Seven custom roof rack designed to maximize function. It holds a rooftop Mabru 12V air conditioner, a Starlink satellite dish, and two slim solar panels. This layout balances comfort and off-grid power, giving Mike reliable energy without compromising airflow or durability — a must for long trips and hot summers. Exterior Lighting for Safety & Comfort Vanlife doesn’t stop when the sun goes down. Mike’s build includes a front light bar for visibility on late-night arrivals and rear and side lights for setting up camp in the dark. Paired with softer awning lights, the system makes it easy to switch from bright utility lighting to a cozy outdoor vibe. Easy Access: Ladders & Side Steps Sprinters sit high off the ground and climbing in and out can get old fast. Mike chose powered drop-down side steps that automatically extend when the door opens — complete with LED lighting for nighttime entry. Around back, a sturdy rear access ladder provides safe roof access for loading gear or checking the solar setup. Outdoor Living with the Fiamma Awning A Fiamma awning expands the living space beyond the van walls, creating shade for cooking, relaxing, or hanging out after a ride (maybe with a little Netflix). Combined with upgraded exterior power outlets, it turns the outdoors into an extension of the home — one of the best upgrades for comfort and versatility on the road. All-Terrain Tires & Wheels No Sprinter van conversion is complete without reliable traction. Mike upgraded to all-terrain tires for durability and grip on everything from mountain passes to desert trails. It’s one of the most practical exterior modifications, making sure the van is as capable as it looks. Why Exterior Mods Matter in Vanlife These upgrades are what make the difference between a van that looks ready for travel and one that’s truly built for adventure. With a thoughtfully designed roof rack, solar system, lighting, awning, and tires, Mike’s Sprinter is equipped for road trips, festivals, off-grid camping, and everything in between. For Mike, the exterior upgrades aren’t just cosmetic. They’re the features that make the van more functional, more comfortable, and better equipped for real adventures. Key Exterior Products Featured in Episode 7 Roof-Mounted Solar Panels Rooftop Air Conditioner Starlink Satellite Dish Integration Fiamma Awning Roof Access Ladder Ready to ride along?Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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Mike's Van Build Podcast: Ep. 6
From Shell to Sanctuary – Mike’s Tips for Designing a Van That Feels Like Home The framing is finished, and now it’s time for the details that make a van truly livable. In Episode 6 of Mike’s Van Build, Mike and the Site Seven team move into the customization phase — designing a Sprinter van interior that balances gear storage, comfort, and flexibility for two people on the road. Customizing a Camper Van Interior This stage of the build is all about personalization. Instead of cookie-cutter cabinetry, Mike worked with the Site Seven crew to design a layout tailored to how he and Amy travel together. Smart storage solutions like a pullout garage tray keep bikes and gear organized. Angled cabinets maximize headroom and keep the van feeling open. A hinged bed system with a split mattress creates extra living space when it’s needed. Multiple table placements make it easy to switch from dining to working to relaxing. Every piece of the build is a response to real-world needs, showing how thoughtful customization can transform limited square footage into a comfortable, functional home base. Building for Two A big theme in this episode is designing for couples. Mike highlights the importance of planning around how two people actually live in a camper van. From kitchen flow to storage zones to seating, every decision was made with both adventure and everyday comfort in mind. For anyone tackling a DIY van build or working with a professional builder, this episode offers lessons in balancing individuality with practicality. Lessons Learned One of Mike’s biggest takeaways? Even when you think the design is final, new ideas will appear once you’re in the space. Renting vans, visiting festivals, and trying different layouts first can make all the difference before committing to big decisions. Why This Matters for Van Builders Customization is what separates a basic build from a truly livable van. By taking the time to plan storage, sleeping, and seating around real-world use, you can avoid regrets and create a space that feels like home — no matter where the road takes you. Ready to ride along? Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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Mike's Van Build Podcast: Ep. 5
Framing Vanlife Dreams – Building the Foundation of Mike’s Adventure Rig The prep work is done — now the real transformation begins. In Episode 5 of Mike’s Van Build Podcast, the empty Sprinter shell starts taking shape as Mike and the Site Seven team dive into the framing stage. This is where a camper van conversion turns from bare metal into a structured, livable space — and every cut, measurement, and joint matters. Framing a Sprinter Van Build Framing may not be glamorous, but it’s the backbone of any van build. Using precision cuts and careful planning, the team lays out the skeleton for walls, cabinets, and storage. This stage ensures every panel, cabinet, and system will fit seamlessly later on. As Mike puts it, “This is where it starts looking like the van I’ve been imagining.” Planning Electrical & Plumbing Early The framing stage isn’t just about structure. It’s also the moment to map out hidden systems — running electrical wiring, planning plumbing lines, and ensuring there’s access for installation and maintenance down the road. By thinking three steps ahead, Site Seven builds durability and functionality into the bones of the van. Why Framing Matters in a Van Build Strong, well-planned framing is what will make Mike’s Sprinter van conversion feel like home on wheels. It balances durability, usability, and smart space-saving design. It’s also the stage where first-time builders often realize the importance of careful prep and layout — because mistakes here are tough to undo. Next up: walls, wiring, and the first real signs of Mike’s adventure rig coming alive. Products & Features Mentioned in Episode 5 Victron Energy Bundle Secondary Alternator + Wakespeed Regulator Mabru 12,000 BTU Rooftop AC Webasto Heater with Smart Temp Controller 3.0 Isotherm Slim 70 Fridge Thinsulate Van Insulation Tec VanLife Sink Lonseal Flooring Ready to ride along? Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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Mike's Van Build Podcast: Ep. 4
Episode 4: Designing Vanlife Comfort – How Mike Planned His Dream Van Layout The build is officially underway — but before Mike’s new Sprinter gets its full Site Seven makeover, there’s a lot of behind-the-scenes work to tackle. In Episode 4 of Mike’s Van Build, Mike and the Site Seven team dig into the prep phase that sets the stage for a smooth, efficient build. From organizing the massive haul of parts to finalizing design details, it’s all about making sure nothing slows them down once the real work begins. Sorting, Staging, and Strategizing The first step? Inventory. With everything from flooring to electrical gear arriving from Mike’s Episode 2 shopping spree, the Site Seven shop is buzzing as they check in products, confirm specs, and stage components in the right work areas. This phase isn’t just about keeping things tidy — it’s about preventing delays. When every bolt, panel, and wire is exactly where it needs to be, the build flows faster and with fewer surprises. Fine-Tuning the Plan Mike, Justin, Hunter, and Jammer revisit the layout and systems to make sure every detail works in harmony. They tweak placements for storage, adjust wiring runs for efficiency, and confirm that the gear will deliver the performance Mike’s aiming for. A few big decisions get locked in here, including final flooring choice, insulation details, and how to maximize space without sacrificing comfort. Why Prep Matters It’s easy to think the magic happens once tools hit the van — but in reality, prep is where great builds are made. The organization, planning, and coordination happening now will pay off in speed, quality, and reliability down the road. Key Products Mentioned in Episode 4 Victron Energy Electrical Components Secondary Alternator + Wakespeed Regulator Mabru 12,000 BTU Air Conditioner Webasto Heater with Smart Temp Controller 3.0 Isotherm Slim 70 Fridge Thinsulate Van Insulation Tec Vanlife Sink Lonseal Flooring Ready to ride along? Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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Mike's Van Build Podcast: Ep. 3
Episode 3: Meeting the Dream Team at Site Seven After a forklift-fueled shopping spree in Episode 2, it’s time to hand over the goods — and the van — to the people who will bring Mike’s dream rig to life. In Episode 3 of Mike’s Van Build, Mike heads to Site Seven Campers in New Hampshire to meet founders Justin, Hunter, and Jammer, see the shop in action, and hand over his brand-new Sprinter for its full custom conversion. First Impressions of Site Seven From the moment Mike walks in, it’s clear this isn’t your average van conversion shop. The Site Seven team runs a clean, organized, and detail-focused operation — complete with dedicated stations for every stage of the build. Mike gets a firsthand look at their cabinetry craftsmanship, electrical setups, and how they manage complex projects without cutting corners. Justin, Hunter, and Jammer share their philosophy on van building: Function comes first — every design decision starts with how the van will be used. Quality over speed — they’d rather get it right than get it done fast. Collaboration is key — they involve clients throughout the process to avoid surprises. Mike’s Build Goals with Site Seven Mike lays out his vision: A rugged, four-season van ready for skiing, biking, and extended off-grid travel. Simplified systems that are easy to operate and maintain. Premium finishes that can handle real-world use without looking worn in a year. Justin, Hunter, and Jammer are all in — mapping out the build timeline, coordinating on the gear Mike’s already picked, and making small tweaks for efficiency and performance. Why This Episode Matters Whether you’re building with a pro shop or going the DIY route, Episode 3 is a goldmine for understanding what makes a great builder–client relationship. You’ll see why Mike trusts Site Seven with his van and what questions you should ask when choosing a builder yourself. Looking to hire a van conversion company for your own camper build? Check out our blog posts covering this topic: How to Find the Right Camper Van Builder (Without Losing Your Shirt or Your Sanity) 10+ Questions to Ask Before Hiring a Camper Van Builder Key Products Mentioned in Episode 3 Victron Energy Electrical Components Secondary Alternator + Wakespeed Regulator Mabru 12,000 BTU Air Conditioner Webasto Heater with Smart Temp Controller 3.0 Isotherm Slim 70 Fridge Thinsulate Van Insulation Tec Vanlife Sink Lonseal Flooring Ready to ride along? Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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Mike's Van Build Podcast: Ep. 2
Episode 2: Van Build Shopping Spree — Choosing Gear for the Sprinter Dream Rig What happens when you hand Mike Lyons the keys to the Vanlife Outfitters warehouse and tell him to pick whatever he wants for his new custom van? You get Episode 2 of Mike’s Van Build — a gear-lover’s dream tour through the must-have products going into Mike’s next rig. In this episode, Mike shares his top picks for creating a more rugged, off-grid-ready van than his last build, Willow. He’s learned a lot since then — especially about electrical systems — and it shows in his choices. Mike’s Wishlist: Key Upgrades More Durable Flooring – Industrial-grade vinyl that can take the abuse of skis, bikes, and gear without scratching like his old flooring. Powerful Electrical System – A massive power upgrade for running rooftop AC, refrigeration, lights, and more — for days off-grid. An Actual Air Conditioner – Roof unit for quiet, efficient cooling. Powerful Heater – Altitude-capable heating for mountain adventures. Bigger Fridge – Huge capacity with a slim profile to fit the new layout. Better Sink – A space-saving sink with a hidden faucet and butcher block cover. Mike also made some bold omissions: no built-in toilet this time, and no indoor shower — opting instead for more storage, an outdoor shower option, and camp facilities when needed. Lessons for Your Own Build Mike’s top advice? Know how you want to use your van before you shop. Weekend warrior or long-term off-grid? It changes everything. Do an energy audit to size your battery bank and charging systems for your needs. Don’t overlook finishes — the right flooring and cabinetry can handle real-world wear without constant repairs. Consider space trade-offs — every feature you add takes room from something else. Whether you’re deep in your van conversion or just daydreaming, this episode is packed with practical tips, product insights, and plenty of laughs from the forklift-friendly shopping spree. Key Products Mentioned in Episode 2 Lonseal “Loncoin” Flooring Victron Electrical Components Secondary Alternator + Wakespeed Regulator Mabru 12,000 12V Rooftop AC MaxxAir Fan Webasto Heater with Smart Temp Controller 3.0 Isotherm Slim 70 Fridge Thinsulate Van Insulation Tec Vanlife Sink Isotemp 15L Water Heater VanEssential Window Covers Starlink Roof Mount Ready to ride along?Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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Mike's Van Build Podcast: Ep. 1
Episode 1: From Eurovan to Dream Sprinter Rig What happens when you skip the research, buy a van on instinct, and hand it off to pros without asking for a single update? You get Mike Lyons — VLO’s own customer experience legend — kicking off our new Van Build Podcast with a story that’s equal parts wild, heartfelt, and deeply relatable for anyone eyeing the vanlife dream. In Episode 1, Mike walks us through his evolution from childhood VW camper trips to life in a Eurovan named Althea, to handing over the keys of a brand-new Sprinter (twice!) to professional builders. Along the way, he shares: Why his first custom van was “too nice” — and what he’s doing differently this time How becoming a VLO team member turned him into a true van gear nerd What he wishes he’d known before build #1 (hint: electrical systems matter!) Why how you’ll use your van should drive every decision The moment he stepped into a Site Seven build and said, “This is it.” Whether you’re a DIYer planning your own camper van conversion or dreaming about having a rig built for you, Mike’s story is packed with insight — and plenty of laughs. Why tune in? Because Mike doesn’t hold back. He shares the good, the bad, and the surprisingly funny moments that come with committing to the vanlife lifestyle — like realizing within 10 miles of pickup that his “dream” van might need changes. Or deciding not to build it himself, even as a carpenter, because skiing > sanding. Listen in if you’re wondering: Should I get a Sprinter, Transit, or ProMaster? What mistakes do first-time van buyers make? How do I choose a van builder I can actually trust? What’s it really like to live in a van full-time? https://youtu.be/55dNKezKOng Key Products Mentioned in Episode 1 Curious about the gear Mike talks about in the episode? Here are some of the standout items and categories that shaped his journey — from DIY beginnings to high-end custom builds. 12V Refrigerator – Essential for vanlife. Mike went from a cooler to something smarter. Electrical System Components – Batteries, solar, inverters, and more. Mike learned the hard way why this stuff matters. Air Conditioner – He didn’t have one in Willow — but it’s a must-have in his new van. Swivel Seats – A small feature that makes a big difference in usability and comfort. Water Tank System – Your water needs shape your build. Mike learned this as he leveled up. Ready to ride along? Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started. Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help. Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.
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